Sunday 27 January 2013

Little Black Dress: Embellished Cape.

As part of my Little Black Dress project I designed an embellished cape which would be worn with the dress that I had made (See posts below). To make this cape I had to go through the usual stages that include: Pattern Cutting, Toile Making, and finally Manufacture of the Garment.

The Pattern Stage:

To create a pattern for my cape from scratch, I dressed the mannequin in my finished dress and added the shoulder pads onto the stand. I then took measurements and marked them on paper; the measurements I took were the centre back, centre front, shoulders and back neck. I then drew lines to make a very basic pattern which I then cut out. Using the slash and spread method to add  fullness; I slashed the pattern at 4cm and 8cm and spread them 10cm each – taping the pieces in place, I then added 5cm -0cm to the side of the centre back (from bottom to top). I then added a 1cm seam allowance and cut it out. I then cut it out in calico to sew my first toile.



 Pattern Drafting
 Slash & Spread Technique
Cut out in Calico



The Toile Stage:

Sewing my first toile was simple and easy; shoulder seam first then press to the back, and then the side seams and press to back, taking a 1cm seam allowance. I then fitted the toile on a mannequin and as you can see in the images the toile is very basic and needed a lot of alterations; starting with the shape of the shoulder. 




1st Toile 


To create the desired shape I used pins to shape a curve that would taper off the shoulder to the side seams. I then took the toile back off the mannequin and using the pins as a guide I drew a curved line using a pencil, I then took out the pins and sewed along the line and eventually cutting off the excess before trying it back on a mannequin to check the fit of the new shape.



 Shaping the shoulder

New Shoulder



After changing the shape of the shoulder of the cape to a much more curved and softer shape; I had another fitting on the mannequin. I was happy with the shape of the shoulder but decided to add more fullness to the side seam as it was lying a bit flat against the sides. To add the fullness I simply added 5cm – 0cm, from bottom to top, to each side seam. I made these changes to the pattern pieces before cutting out again in calico and sewing up another toile.



 Adding fullness to pattern pieces
New Pattern Pieces



2nd Toile

After sewing my 2nd toile it became more clear that because my design was intended to be made with a Georgette fabric; the calico was a hard fabric to work with in terms of working out how the cape will drape and hang, therefore a further toile had to be made using a lighter weight fabric with similar properties of the intended fabric (georgette) that would be used for the final cape.  






Sunday 20 January 2013

Little Black Dress... Manufacturing Process


After being told everything was correct and told to begin making my final dress; the first thing to do was cut out my pattern pieces in my chosen fabric: Duchess Satin. Folding the fabric in half; selvedge to selvedge, I placed my pattern pieces carefully onto the duchess satin; placing the centre front piece on the fold and measuring from the selvedge to the grain line of each piece; to place the remaining pieces as accurately on the grain line as possible. Once placed accurately onto the fabric; I then cut all of the pieces out ready to begin manufacture.





I was then told that I would need a lining for my dress and that pattern would be different to that of the dress. Therefore a pattern for the lining was needed; to create the lining pattern I traced off each of the pattern pieces for the dress and took the depth of the facing (4cm) off the top of each piece and then adding a 1cm seam allowance back onto the top. This pattern is needed because the lining will be attached to the facing rather than the top of the dress, therefor the alterations are needed to adapt to the shape of the pattern to fit the lining in correctly.  Checking that the lining pattern pieces were correct, I then pinned them to lining fabric before cutting the pieces out ready for manufacture.

 Pattern Drafting

 Pattern Pieces

 Lining Fabric

Pieces cut out in Lining Fabric



Before starting to sew the dress together; the sides of each panel needed to be overlocked to ensure they don’t fray. Using a 3-thread overlocker, I carefully overlocked the edges of each piece, taking my time whilst overlocking round the curved edges to make sure I didn’t trim off any excess fabric.


 Overlocked Edges


With all the edges overlocked it was time to start sewing. First I pinned the edges I was going to sew together, matching the notches together to ensure I sew the pieces together accurately; starting with the side front pieces to the centre front panel. To ensure my seam allowance stays the correct size I used a guide, measuring with a tape measure 1cm and placing the guide on the machine to ensure my seam stays 1cm all the way down.



 Setting guide to 1cm

Pinned Fabric ready to sew



Taking a 1cm seam allowance; I sewed the side fronts to the centre front and then pressed the seams open, I then sewed the side backs to the side fronts and pressed the seams open, finally I attached the side backs to the centre backs and pressed the seams open. 







 I also attached the back pieces of the facing to the centre front piece, but first I attached interfacing to it; by cutting pieces of inter facing using my pattern pieces, then ironing them onto the duchess satin pieces before placing them in a heat press to fix them in place.






It was now time to sew my lining; using the same method of sewing the side front panels to the centre front, then the side back panels to the side fronts, etc. I attached the lining panels together, however instead of overlocking each edge and then joining the panels, this time I used a 5thread overlocker to join each panel to one another; overlocking the edges and joining them together in one quick process. Although I found it a bit difficult at first, because the fabric is so slippery, this process was very effective and saved time.







Once all of the lining panels were sewn together; the facing for the top of the dress was attached to the lining. Taking a 1cm seam allowance, I carefully stitched around the curved top of the lining, ensuring that the centre front goes nicely into a point at the centre front. I then overlocked the centre back edges of the lining; ready to attach to the lining to the dress. 





The lining is then attached to the dress by lockstitch joining the facing- which is attached to the lining, to the dress, taking a 1cm seam allowance and sewing with fabrics right sides together. Again I had to ensure the point goes down at the centre point correctly, a notch is made to help with this once turned out. I then trimmed the excess seam allowance, and pressed the seam. I then turned it out and edge stitched along turning the seam under towards the facing.  



It was now time to close up the back of the dress; first the zip needed to be inserted into the centre back. I changed the foot on the machine and edge stitched down form the top to the zip, as far as it would let me sew. I then turned out the top of the dress, making sure the corners pointed. I then joined the remaining back seams – the dress and the lining, and pressed open. 
 Inside Zip: Open
Inside Zip: Closed


I then turned out the entire dress and overlocked the hem. Measuring the 4cm hem allowance, press the hem before sewing a blind hem using blind hemmer machine.



 Blind Hem: Inside
 Blind Hem: Outside


Once the blind hem is sewn in; turn out the dress and lay on a table. The lining should be longer than the dress; therefore it can be trimmed to the correct size at this stage. Using tailors chalk I drew across the lining along the edge of the duchess satin dress hem. Then moving the dress out of the way, I cut off the excess lining, and then double over 1cm and sewing a hem on the lining before pressing that flat. The dress is now complete.









My finished dress; fully lined, pressed and ready for marking. I tried it on a mannequin to finish and take photographs for documentation and evidence, as you can see the dress doesn’t quite fasten all the way up; this is because the final fitting of the toile was fitted to a model and not the mannequin therefore once on a person/the model it will fit better. I am happy with the result, although previously concerned about the small fit, and I think it will work well with the embellished cape I designed.








Tuesday 8 January 2013

Little Black Dress... Toile Stage


Each pattern piece was then cut out carefully following the lines and then ready to try making in fabric, starting with a calico toile. Cutting a length of calico long enough for my design and then folding it selvedge to selvedge to ensure the grain line is correct was important before placing the pattern pieces on, if the grain line is off the fabric will hang incorrectly. I placed the pattern pieces onto the fabric ensuring they followed the grain line by measuring from the edge to the grain line on the pattern piece, I also made sure the Centre Front was placed on the fold as this will form 1 singular piece once cut in fabric.


 After cutting out each pattern piece in calico, I was ready to sew. I started with the front of the dress by attaching the centre front panel to the side front panels, ensuring they matched up at the notches made sure that the pieces were correctly fitting. Then I attached the side backs to the side front panels and then finally the centre back panels to the side back panels, all the time taking a 1cm seam allowance. The seams were press open and then the last stage was to close the back by inserting a zip and closing the seam.  

Once the toile was completed it was time to have a fitting. The fitting enabled me to see how the dress looks once on, for this fitting I used a dress form/mannequin. From the first fitting I could see that the top of the dress was quite big, all around, and this would therefore need to be adjusted to achieve a better fit. However the lower part of the dress, from the hip downwards seems to fit quite nicely.


As the toile looked far too big I altered it by taking it in at the sides and a little bit on each panel. I pinned the fabric to see how much the dress needed to be taken in. I then drew with pencil where the pinned fabric ended; this would be how much I needed to take off the pattern.  I would then be able to make the same changes to the pattern by taken in the same measurements that I had with the toile; as the pencil marks would be there as a guide once I took the pins out to get the toile off the mannequin.




By the measurements of the 1st toile the pattern needed to be taken in on each panel; I did this by transferring the lines marked with pencil that I drew whilst the pins where holding the fabric in place to form a better fit.  Once the new measurements from the alterations were transferred onto the pattern; I cut out a new set of pattern pieces out with the new measurements. I then checked that the pieces still fitted together correctly after the alterations before cutting out in calico again to sew a 2nd toile. 


After repeating the same process of sewing the Centre Front panel to the side fronts; then the side fronts to the side backs, then to the centre backs; to sew the new toile it was time for another fitting. For this toile I decided not to insert a zip but instead fastened the back with pins to create a back seam; this enabled me to save time and materials (i.e. a zip) but still achieve a true fit of how the dress would look once sewn in fabric.  As seen in the images the 2nd toile achieved a much better fit, the bust is still slightly large but this didn’t concern me too much as the mannequins measurements are not very realistic or true to real peoples figures (most people have a fuller bust than the mannequin, or at least in my opinion).





As I was happy with the fit of the 2nd toile; it was time to create a facing for the dress, the facing will slightly change the shape of the dress once attached so it was important to try it at the toile stage. To create the facing I placed the centre front and side front pattern pieces together, like they would be once sewn, I then placed pattern paper over and traced off the shape of the top of the ‘dress front’  4cm deep,  I then repeated this process for the back of the dress too. The back and front facing pieces then needed a seam allowance of 1cm added all around (with the exception of the centre front which would be cut on the fold).


I then cut the facing out in calico and attached it to the toile, sewing the front and back facing pieces together first. The facing can be quite difficult to attach because of all the curves you have to sew whilst doing so, and getting the centre front to point properly is also challenging. Once attached a notch is put in at the centre front before turning out, edge stitching along and then pressing. 




Once the facing was successfully made and attached to the toile; I pressed and turned out the whole toile and placed it on the mannequin once more to check how it looked. I was surprised to see how different the shape looked with the facing on; it created a much sleeker look, the smooth curves looked really good and were right for my design. I was pleased with this toile and was happy to move on to creating the dress in the final fabrics.




Although I was happy with the fit of my toile and ready to move on into fabric; a tutor insisted on another fitting; this time with a person. In order to do so I had to close up the back of my 2nd toile by sewing a seam from where the zip would end, if there was one inserted, down to the hem and pressing the seam open. I then tried the toile on a model and the tutor insisted in taken the dress in even more (I was a bit apprehensive to do so as I thought the model was particularly small and feared the dress would not fit many other people).  The toile was taken in slightly; with alteration of taken 1cm to 0cm from centre front to the bust point and 0.5cm to 0cm at the centre back to the waist; the hem would be sewn in at the originally designed depth of 4cm.  The alterations were made to the toile and pattern pieces and I was told I was now ready to make my final dress.